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Operate

Operator training & safety

Learn the line before you stand next to it.

For: EHS managers, training leads, plant HR

6 → 2 weeks
Time to competence
100%
Auditable completion records
0
Live-equipment training incidents

The problem

New operators learn on live equipment, supervised by someone whose actual job is running the line. Safety-critical procedures get taught once, in a room, with a slide deck.

What we do about it

The same twin used for operations, repurposed for training: guided procedures, lockout-tagout walkthroughs, failure scenarios you cannot safely stage in reality, and an assessment record that satisfies the auditor.

How the work runs

  1. 1

    Reuse the twin

    No separate training model. The training scene is the operations scene with a different overlay — so it never goes stale.

  2. 2

    Author procedures

    Step-by-step guided tasks with the actual sequence, interlocks and failure branches.

  3. 3

    Stage the failures

    Guard bypass, hydraulic failure, robot fault — scenarios that are educational in a browser and unacceptable in reality.

  4. 4

    Record and certify

    Completion and assessment records tied to the individual for audit.

The objection we hear most

“Do we need VR headsets?”

No. Everything works in a browser on the laptops you already have. Headsets add presence for spatial tasks, and we support them, but they are not the entry ticket.

Proof

Where we have done this

Bring us the product you were told could not be configured.

Tell us the option count, the CAD you already have and the frame budget you need to hit. An engineer reads it and replies with a straight answer — including when the answer is that good photography would serve you better.

We reply to every enquiry within one business day, in your timezone — with a frame budget, not a brochure.